Ex Multi-Mode Ultrasonic Thickness Gauge Cygnus 1

ATEX multi-mode ultrasonic thickness gauge

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Description

The Cygnus 1 Ex is Intrinsically Safe thickness  gauge, certified to Zone 0, suitable for hazardous areas.

Hazardous Areas are locations where there is a risk of fire or explosion, due to the presence of ignitable or flammable substances in the air. These substances include gases, vapours, and dusts that are present in the air, at concentrations high enough to produce an ignitable mixture. Ex systems are used around the world and most systems are based on IECEx. Regions like the European ATEX Standard and the North American NEC/UL Standards use the IEC 60079 Standard as a source.

In both the IECEx and ATEX Systems hazardous areas are classified into Zones based on an assessment of the frequency of the occurrence and duration of an explosive atmosphere:

  • Zone 0 – An area in which an explosive gas atmosphere is continuously present or for long periods;
  • Zone 1 – An area in which an explosive gas atmosphere is likely to occur in normal operation;
  • Zone 2 – An area in which an explosive gas atmosphere is not likely to occur in normal operation and, if it occurs, will only exist for a short time.

Cygnus 1 Ex gauge has been approved to IECEx, ATEX and UKEX requirements, and is the ONLY gauge that meets the highest classification of ATEX Zone 0, which is equivalent to NEC (UL) Class I Division 1 Group “ALL”.

Features of the thickness gauge

  • Certified to ATEX, IECEx, UKEX for use in all hazardous gas Zones (0, 1, 2), coal mines and combustible dust Zones (21, 22)
  • Intrinsic Safety protection – No need for hot work permits
  • Continuous measurement on hot assets in-service, using the NEW Cygnus High Temperature Ex Probe
  • 3 measuring modes for levels of corrosion, various materials and through-coat measurements
  • Deep Coat function ignores thick coatings
  • Manual Measurement Mode allows gates and gain to be configured to suit your application
  • Live A-Scans aid visual measurement verification
  • Live B-scans give a quick, cross-sectional representation
  • 4 function keys for easy controls and dynamic views
  • User Access feature protects records with correct user access levels
  • Measurement setup can be saved and restored for a quick start
  • Measurement Freeze function and Ref/Min/Max thickness limits
  • A solid-state electronic instrument with a rugged IP67 rated enclosure
  • Bluetooth connection for transferring data to CygLink
  • Available as SC, TC, PLUS and PRO variants with options of upgradeable features.

Specifications

Measuring Modes Single Echo with Twin Crystal Probes
Echo-Echo with Twin Crystal Probes
Multiple Echo with Singly Crystal Probes
Materials Sound velocity from 1000 m/s to 9000 m/s [0.0390 in/us to 0.3543 in/us]
Accuracy ±0.1 mm (±0.004”) or 0.1% of thickness measurement whichever is the greatest
Resolution 0.1mm, 0.05mm or 0.01mm depending on probe type
Probe Options Single crystal and twin crystal probes
Measurement Range in Steel 0.8mm to 250mm (0.031 in. – 10 in.) depending on selected probe and configuration,
material and temperature
Connector Single Dual Coaxial Connector
Power Supply Rechargeable, removable Lithium-Ion battery pack
Power Rating 2W
Probe Sockets Single Dual Coaxial Connector
Battery Life 6-8 hours continuous measurement
Display 3.5” VGA, sunlight readable colour display
Size 270mm tall, 135mm wide, 80mm deep
Weight 1 kg (gauge with battery)
5 kg (complete gauge kit)
Operating Temp. -0°C to +50°C (32°F to 122°F)
Storage Temp. -10°C to +65°C (50°F to 149°F)
Data Logging 10,000 measurements and A-scans per record
Computer Software CygLink allows remote logging and viewing of A-scan graphs. Survey and report
generation to PDF file. Graphic analysis of data and statistical calculations.
Bluetooth connection to transfer data to a Windows® computer with CygLink.
Certification ATEX, IECEx and UKEX
I M1 Ex ia Ma
II 1G Ex ia IIC T4 Ga
II 2D Ex ib IIIB T100C Db
Tamb = 0°C to +50°CCertificate Numbers;
ATEX: ExVeritas 21ATEX0860X
UKEX: ExVeritas 21UKEX0861X
IECEx: IECEx EXV 21.0035X
Environmental Protection IP67
Pollution degree 3
Standards BS EN 15317-2013
Warranty 3 years on gauge and 6 months on probe